VW 2.0 BKD/BKC/BKP/BXE 6-Speed Manual Gearbox

Description

VW 2.0 BKD/BKC/BKP/BXE 6-Speed Manual Gearbox

VW 2.0 BKD 6-Speed Manual Gearbox restores the factory-shift precision to your front-wheel-drive VW TDI. Engineered as a direct-bolt-in replacement, this OEM-spec six-speed transaxle mates perfectly with your original bellhousing and cable linkage—no adapters or alterations needed.

Vehicle Compatibility

Built for Volkswagen models equipped with the 2.0 L BKD TDI engine and six-speed manual gearbox, including:

• Golf V (2003–2009) BKD 2.0 TDI

• Jetta V / Bora (2005–2010) BKD 2.0 TDI

• Passat B6 (2005–2010) BKD 2.0 TDI

• Touran (2003–2010) BKD 2.0 TDI

Build Quality & Materials

• Housing: High-strength aluminum alloy cast to Volkswagen OEM tolerances for rigidity and lightness.

• Internals: Heat-treated, precision-machined gears, shafts, and synchronizer rings to deliver exact tooth engagement and long component life.

• Protective Coating: Anti-corrosion treatments on bearings and synchromesh cones to withstand moisture and road contaminants.

Performance Benefits

• Precise Shifts: Short, tactile throws eliminate missed gears under heavy load or spirited driving.

• Optimized Diesel Ratios: Six evenly spaced gears keep the BKD TDI engine in its most efficient torque band, enhancing acceleration and fuel economy.

• Reduced NVH: New precision bearings and seals dampen noise, vibration, and harshness for a smoother, quieter ride.

• Enhanced Durability: Engineered to tolerate high mileage, repeated load cycles, and the demanding torque output of the BKD diesel.

Installation & Maintenance Tips

• Pre-Install Prep: Replace clutch kit, pilot bearing, throw-out bearing, and rear main seal to prevent future leaks.

• Alignment: Use an input-shaft alignment tool for perfect concentric mating of gearbox and engine.

• Lubrication: Fill with 75W-85 GL-4 gear oil; change every 60 000 km or per service schedule.

• Break-In: Avoid hard launches and full-throttle shifts for the first 500 km to allow components to properly bed in.

Warranty

The VW 2.0 BKD 6-Speed Manual Gearbox includes a 6-month limited warranty on all internal components, covering defects, synchro wear, and leaks under normal operating conditions. Choose OEM-true quality for precise, reliable shifting—no compromises.